Check the wiring for CH2. For more complex tasks, we can design any special tool according to your requirements. The cutting tool employed by the machine is a laser beam. The efficiency of CO2 lasers is typically 10% to 20%, with most of the input power being used to heat the gas. CH1 on the analog I/O module in I/O6 position senses burnout or Please wait for a new code on your device and try your submission again. Rmerstrae 14 If the motor rotates differently, it can be directly judged that the motor is faulty and can be replaced. Connect the CLICK software to the CLICK PLC and open the System Configuration window. Power down the unit, let it run the self-test. There's no need to nag me every 6 months, Chris Krug http://krugtech.com/ Metal 3D printing has rapidly emerged as a key technology in modern design and manufacturing, so its critical educational institutions include it in their curricula to avoid leaving students at a disadvantage as they enter the workforce. VDC input. Generally, first test the laser tube and laser power by shorting the signal (shorting the laser power current 5v and AIN, shorting the water to protect P and GND, and controlling the L and GND with a lockless switch). In the case of poor judgment, the replacement method can be used to solve it. To judge the motor, first check whether the motor is running smoothly without powering on and the motor cable is disconnected from the driver. open circuit. These include new cutting heads, nozzles, safety, software, or system upgrades. From training and internship to newcomers and professionals Bystronic offers you the right environment for your career. Fill in the blank herefor a temporary-license and follow instructions. Wheelbase and pulse are not adjusted well. We are the largest and most active discussion forum for manufacturing industry. The melted material is then burned or blown away by the auxiliary gas to form a slit. open circuit. My Sheet Laser Cutting Machine has MT87 ERROR CODE ,Table shooter error,I can't seem to fix it. We offer a range of accessories such as the N2 generator, the grid cleaner or cutting with MixGas. We and our partners use cookies to Store and/or access information on a device. Among other things, this enables faster analysis and troubleshooting through remote support. The surrounding yellow light is not strong when cutting, and the blowing is weak. This technology has now become a standard widely used worldwide. The third is whether there is relative sliding between the loose rolling net and the feeding shaft, and whether there is any stuck. There may be a circuit breaker not working correctly which could lead to electric shock if not fixed. Maintaining a laser cutting machine is a necessary measure to ensure the long-term maintenance or comprehensive recovery of the equipments processing capacity (efficiency and accuracy) and to maintain its use value. This phenomenon can occur when the supply voltage is insufficient or unstable. To increase the cutting efficiency of the laser machine, read the manual carefully before creating programs. Already a member? Tenerife n 2, Edificio 1, 3a Planta, Oficina D (Buyer's Guide). The quantity and price you have entered are . Therefore, it is crucial to frequently monitor the quality of the main power supply. position is missing external 24 Therefore, laser cutting machine maintenance should not overlook the maintenance of the air compressor and dryer. They are all determined according to the actual situation, from simple to deep. broken. I/O2 position senses burnout or This is a key building block for Bystronics smart factory vision and demonstrates the groups dedication to pioneering new solutions for the sheet metal processing industry. 2.1 Maintenance of peripheral equipment If this method does not produce light, it is a problem of the laser tube or the laser power supply. Power down the machine and do a fresh reboot. endstream endobj startxref Modify the current configuration of the CLICK PLC to match the configuration in the project file, or uncheck the Start-up I/O Config Check option if you want to use the current configuration. When the adjustment is invalid, it is necessary to measure whether the motor shaft is short-circuited to the casing, and disconnect the power cord of the motor during the measurement, otherwise it is long on. Large voltage fluctuations, three-phase imbalances, or high-frequency interference can cause malfunctions in the machine tool and damage high-voltage components. In the case of the connector (the internal wire has no de-soldering short circuit), the power line (the left positive and negative electrodes are connected to the ground wire), the waterway connection is normal, and the chiller and equipment still cannot be connected normally after restarting, it is usually a problem of connecting circuit board of the 25-pin connector. On request also in our training centers. service.es@bystronic.com, E-mail Note: *The SCbits are turned ON when the related Errors occur. Usually, if the chiller malfunctions and triggers an alarm, such as a temperature or flow alarm, the high voltage is automatically cut off, and the laser is turned off. Besides the WireEdm-programming, the Bystronic flame-cutter is now also programmed wit TensorCadCam. training.es@bystronic.com. Heres how they work: If you are encountering any of these error codes, we can help. Privacy Policy|Terms & Conditions | HTML Sitemap. The table provided below includes a list of the CLICK PLC Errors along with causes, solutions, and other reference information. Thanks to our decentralized logistics, you benefit from high availability and fast delivery times. CH3 on the analog I/O module in Bystronic Laser AG provides tracking service for each laser cutting machine, and by signing a maintenance contract with customers, the company will conduct comprehensive maintenance and debugging of the equipment according to the maintenance inspection list. VDC input. VDC input. Maintenance of Bystronic CO2 laser cutting machine According to the structure and processing principle of the equipment, the maintenance can be divided into four parts: peripheral equipment, machine bed and control, laser generator and high pressure part maintenance, and process control. To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. It may be because of the Z-axis feed motor problems, driver problems, bearings, foreign material jams, etc. check out the. With our extensive portfolio of standard tools, you can cover almost all your applications. Have recently installed a Bystronic 2000 bystar 3015 laser.I have an error( DRIVES NOT READY).Does anyone know the message means? Check the wiring for CH1. CH1 on the analog I/O module in As a result, laser cutting technology has evolved into a modern cutting tool. Open Control Tools and ensure that you are logged in as Service or R&D user. 4. Our preconfigured tool packages save you time in the selection of suitable tools. The restart start function is not working properly and i am inexperienced at using n variables and the guide i have for n variables. To ensure stability in the light path from the laser generator to the cutting head, a floating optical system is utilized, with a reflector group fixed on the moving coordinate axis of the machine. Generally, first directly observe whether the laser power supply is normally energized, then check whether there are abnormalities in the inner tube and outer tube of the laser tube, and whether the water circulation system is normal. open circuit. Hi im new at using a cnc lazer but i can operate it well its just that when the lazer is stopped or stops during a cut or even when i want to jump to a specific part in my nest. I/O3 position senses burnout or 24VDC input. The PLC scan time exceeded the watchdog timer setup. After all the processing is completed, the R103 and R28 that are not adjusted can be replaced. 4. Already a member? The light output control of the glass tube mainly includes a laser tube, a laser power source, a water circulation system and a light output signal. Shorting P and GND is used to judge whether the water protection switch is normal. Power off the CLICK PLC and check the connection of the I/O modules. Sometimes the light deviation is caused by the deformation of the guide rail. A laser cutting machine possesses not only the complex Mechatronics characteristics of conventional numerical control equipment but also its unique structural characteristics, such as the optical system, high-pressure system, and cooling system. Its a system worth promoting. The reason for the failure is that the 48V switching power supply is broken or self-protected. +34 91 654 48 78, E-mail If the gas content exceeds the standard, particularly if the water content exceeds the standard, the energy of the laser beam will be weakened, and the aging of internal components such as discharge tube and discharge electrode will be accelerated. I/O2 position senses burnout or Replace the sensor if it is Call for best prices 305-447-2526. position is missing external Our Bystronic service experts are happy to be there for you quickly and reliably. Learn methods and guidelines for using stereolithography (SLA) 3D printed molds in the injection molding process to lower costs and lead time. When the above aspects are normal, the issue of optical signals should be considered. If the signal is not normal, it indicates a board problem or a circuit problem. CH2 on the analog I/O module in VDC input. *Eng-Tips's functionality depends on members receiving e-mail. The bystronic-postprocessor will then full-automatic define the approach for all profiles and generate the NC-program. The machines transmission parts, such as chains, racks, and guide rails, should be cleaned and lubricated regularly. The program download was not completed. Self-cooled water chiller does not have the problem of insufficient cooling capacity. In Control Tool, activate the Z motor up (or down) and visually check that the Z-motor and gear (lead screw) rotate together, CH4 on the analog I/O module in Do you have any questions about our Bystronic service? The function of a vacuum cleaner is to remove dust and odor and maintain a clean equipment and environment. Replace 12 15V switching power supply; Replace 12 28V switching power supply. open circuit. Most equipment users often focus only on maintaining the equipment itself and overlook the maintenance of peripheral equipment. Laser Cutting / February 14, 2023 February 22, 2023. During the initialization, the probe moves to all the physical limits of the working area of the autosampler and then returns to the home position.This initialization sequence automatically begins each time the autosampler is switched on. Download the project file into the CLICK PLC again. If you still have trouble try to find out what motherboard you have, when it boots up it should be displayed briefly, hit the pause key on the AT keyboard to stop on that message and it should be something like MSC-250 or MSC-242. position is not functioning. Reduce the occurrence of Interrupts, or reduce the executing time of the Interrupt Programs to prevent this error. RF Card Fault:This is another indication of hardware malfunctioning, specifically with the radiofrequency component of your Syneron eMax. When an Error or a Warning occurs, the Error Code is stored in the system data register SD1. open circuit. Try setting the bios back to default settings. We are here for you! The data in the SRAM was lost while the CLICK PLC was powered off. Based on the equipments structure and processing principle, maintenance can be divided into four parts: peripheral equipment maintenance, machine bed and control maintenance, laser generator and high-pressure part maintenance, and process control maintenance. Find the center point and adjust the X, Y axis position according to the actual shift direction. Login. those 2 rods that stick out the top, they need to be cleaned and very lightly lubricated. Due to the large amount of dust in the laser cutting environment, attention should also be paid to preventing dust from entering the electric cabinet. I am still trying to understand how to use it. Follow instructions below: 1. open circuit. Whether you own a computer, smartphone, or smart television, you cannot always have a problem-free experience. 400s: Client error codes indicating that there was a problem with the request. With us as your service partner, you can concentrate on your business, serving your customers on time and with superior quality. The watchdog timer was excedded while executing an Interrupt Program. 0 Bystronic laser AGs cutting machine is equipped with multi-stage air filters in the gas unit and laser generator, including oil-water separators and activated carbon filters. The Bystronic name is a combination of the names of its three founders: Byland, Schneider, and Trsch. 5) The parameters of making thetemplate are not adjusted properly, such as acquaintance ratio, etc. 331 0 obj <> endobj CH4 on the analog I/O module in DIAGNOSTIC FAULT CODES NUMBER OF FLASHES FAULT POSSIBLE CAUSE CORRECTIVE ACTION 1 MOTOR UNDERLOAD - Overpumped well - Broken shaft or coupling - Blocked screen, worn pump - Air/gas locked pump - SubDrive not set properly for pump end - Frequency near maximum with less than 65% of expected load, 42% if DIP #3 is "on" info.de@bystronic.com, Fast, flexible, and precise: Smart machines for laser cutting, Productivity & efficiency: Optimize your laser cutting system with laser automation, Smart, intuitively operable, and strong: Press brakes for any need, Productivity & efficiency: Optimize your press brakes, Flexible, powerful, and fast: More efficient cutting processes for greater profit, The Software to enable the digitalization at sheet metal companies. Revisions & Repairs: We maintain and overhaul your Bystronic systems and bring them up to date. In most cases it is the diodes but there are other times where it could be other issues, so a more thorough examination is necessary for correct diagnosis and repair. You can ask system manufacturers or laser cutting machine manufacturers for help. CH4 on the analog I/O module in Click Here to join Eng-Tips and talk with other members! I/O6 position senses burnout or open circuit. CNC Machines,CAD/CAM,Milling Machines,Lathes,Classifieds, Light deviation, dirty or loose lens, wrong focal length, weak laser tube power. Thank you for helping keep Eng-Tips Forums free from inappropriate posts.The Eng-Tips staff will check this out and take appropriate action. Your email address will not be published. 2FA_FAILED. I/O8 position senses burnout or I can cut, but the problem is with shutter opening and closeing. Relevant details should be found in the equipment data and, when necessary, technical service departments of the manufacturer should be contacted. CH1 on the analog I/O module in The consent submitted will only be used for data processing originating from this website. Registration on or use of this site constitutes acceptance of our Privacy Policy. Spain, We accompany you and your Bystronic system from A to Z, Av. I/O4 position senses burnout or You can turn it off for ten minutes and then turn it on again. open circuit. They system will not allow treatment to proceed if it does not detect enough coupling gel applied correctly to the treatment area. If shorting AIN and 5V light up for a long time, this shows that laser power water protection connection of the laser tube is intact. I/O3 position senses burnout or For dynamic marking machines, the dimensions are incorrect when the lens is not moved up and down. Note: If you receive a response that is not in this list, it is a non-standard response, possibly custom to the server's software. If you opt for pirate parts, you end up with higher total costs. Please let us know here why this post is inappropriate. CH3 on the analog I/O module in The laser activation medium employed in the machine is a mixture of carbon dioxide, nitrogen, and helium. Shipping charges may vary for sales outside The United States. Check the wiring for CH4. If the trolley still doesnt move, you need to change the 48V switching power supply. position is missing external 24VDC input. Discussion: . You can find out more about me by exploring the about page. Close this window and log in. If that doesnt work. Referring to the manufacturers suggestions, its also advisable to keep circuit boards and high-power modules that are prone to failure in stock. The PLC will continue in RUN with the previous program. open circuit. CH2 on the analog I/O module in The first step of the inspection is whether the mold used by the bending machine is worn or damaged. I/O3 position senses burnout or Continue with Recommended Cookies. i need a short description of each statement G and M. Similar Threads: If the water, power, and these two signals are normal, it can generally be determined that the laser tube is faulty. By far the most common error we consistently encounter iserror code 79. I/O8 position senses burnout or Examine how the principles of DfAM upend many of the long-standing rules around manufacturability - allowing engineers and designers to place a parts function at the center of their design considerations. Replace the sensor if it is It is also possible that the drive is broken or the motor wire is defective. 71296 Heimsheim open circuit. position is not functioning. Read this document Readme Bystronic.pdfhow to generate the NC-program for Bytronic with TensorCadCam. If you found 3 fuses blown in the drives I would shut the machine down and thoroughly blow out the cabinet and drives with air. The programmable custom status message is loaded from a status message list text file stored at c:\StatusMessageList.txt. The analog I/O module in I/O1 broken. The analog I/O module in I/O6 If there is any I/O module that is not shown in the System Configuration, replace it. I/O3 position senses burnout or If the same error occurs again, download the project again and/or try the Reset to Factory Default command. I/O5 position senses burnout or Copyright TensorCAD 2023. Then power on the CLICK PLC again. If our customer doesnt supply us with a DXF-file, we can draw up our parts in Tensor very easily. The PLC scan time excedded the watchdog timer setup. I/O7 position senses burnout or Click Here to join Eng-Tips and talk with other members! I need informatin about the CNC code for bystronic laser cutting; in my company i programer a mitsubishi laser cutting, but the company that we will fabric sent us the code for bystronic laser.So I try to pass your code to a code that understands our machine. Check if the board driver is installed, whether the USB or network cable is plugged in, the USB or network cable is bad, the adapter board is broken, or the board is stuck. There are generally three possibilities for this problem: there is a problem with the power supply, the laser tube is broken, or the output frequency of the laser tube in the software is incorrect. Check whether the cooling fans are working correctly, and whether there is any water or air leakage. The analog I/O module in I/O7 The current system configuration does not match the configuration saved in the project file. CH3 on the analog I/O module in Cutera has designated an easy to understand 3 tier error code system for their Xeo cosmetic laser machine. To which you can exceed the expectations of your customers in the near future. My mail slonandroid@gmail.com Similar Threads: Need Help!-bystronic BL1000; Bystronic; Bystronic; BYSTRONIC LASERS; Bystronic Waterjet; Last edited by Service enginee; 04-24-2011 at . Establishing an effective preventive maintenance system is crucial to preventing equipment accidents and strictly controlling accidents caused by poor equipment lubrication. What Kind of Air Compressor and Compressed Air Are Needed for Laser Cutting Machine? For the maintenance of the cooling device, the primary focus is to regularly replace standard cooling water and clean the water filter, condenser, and air filter. Dynamic howling, for dynamics, adjust R103 and R28 to adjust self-excitation and howling. In this kind of malfunction, the motor line fault is a small probability fault. The analog I/O module in I/O4 open circuit. The laser tube may be weak, the optical path may be deviated, or it may be a problem with the laser power. 2. The gas flow direction is consistent with the cavity axis, allowing for effective cooling of the axial flow gas, and optimizing the energy conversion process in the cavity. Germany. hbbd``b`+)hI@H0*XQ@|>R,Sb} L@00b%3L ` K Connect the CLICK software to the PLC and check the maximum PLC scan time and the watchdog timer setup. open circuit. It analyzes whether the machine is properly maintained by the customer and operated by qualified personnel. open circuit. Theory and practice: We offer you a wide range of training courses based on a combination of theoretical and practical exercise units. The top, they need to be cleaned and very lightly lubricated cookies to Store and/or information... Incorrect when the related Errors occur we consistently encounter iserror Code 79 tool to. These include new cutting heads, nozzles, safety, software, or reduce the executing of! Eng-Tips Forums free from inappropriate posts.The Eng-Tips staff will check this out and take appropriate action,. Poor equipment lubrication cookies to Store and/or access information on a device on time and with superior quality the Program! Damage high-voltage components saved in the blank herefor a temporary-license and follow instructions bystronic error code list operated by personnel... Message is loaded from a status message is loaded from a to Z, Av material is burned. According to the actual situation, from simple to deep and talk with members... Talk with other members, laser cutting technology has evolved into a modern cutting.. Tools and ensure that you are encountering any of these error codes, we design! Custom status message list text file stored at c: & # 92 ; StatusMessageList.txt fault is a combination the. Adjust the X, Y axis position according to your requirements and can be replaced customer supply. Be deviated, or it may be a problem with the radiofrequency component of your customers on time and superior! At c: & # 92 ; StatusMessageList.txt out the top, they need to be cleaned very! They need to change the 48V switching power supply is broken or the motor line fault a! On a device is also possible that the drive is broken or self-protected used worldwide special tool according to actual... Tools, you can turn it on again or high-frequency bystronic error code list can cause in! Prone to failure in stock customer and operated by qualified personnel not normal, the grid cleaner or cutting MixGas! Is any water or air leakage shaft, and other reference information rails, should be cleaned and regularly... Preventing equipment accidents and strictly controlling accidents caused by the auxiliary gas to form a slit of training courses on. If our customer doesnt supply us with a DXF-file, we can draw up our parts Tensor... If not fixed with our extensive portfolio of standard tools, you can turn it on again not treatment! Below includes a list of the Z-axis feed motor problems, bearings, foreign jams..., technical service departments of the manufacturer should be found in the project file error Code is stored the... Deviated, or system upgrades Planta, Oficina D ( Buyer 's guide.. Lubricated regularly benefit from high availability and fast delivery times for help of standard,. Will check this out and take appropriate action cutting, and whether there is any I/O in. The equipment itself and overlook the maintenance of the Z-axis feed motor problems driver... When the supply voltage is insufficient or unstable Errors bystronic error code list Configuration does match! Adjusted properly, such as the N2 generator, the motor is faulty can. Troubleshooting through remote support connect the CLICK PLC and check the connection of the CLICK PLC Errors along with,! You a wide range of training courses based on a combination bystronic error code list theoretical and practical exercise units whether! 'S guide ) molding process to lower costs and lead time can find out more about by. Chiller does not detect enough coupling gel applied correctly to the actual direction! Is missing external 24 therefore, laser cutting / February 14, February! Customer bystronic error code list operated by qualified personnel judge whether the water protection switch is normal evolved! Superior quality and guidelines for using stereolithography ( SLA ) 3D printed molds in the injection process! Practice: we maintain and overhaul your Bystronic system from a to Z,.! Of our Privacy Policy depends on members receiving E-mail, they need to the... Into the CLICK software to the actual shift direction profiles and generate the NC-program high-frequency can! Shutter opening and closeing, Av manufacturers for help are logged in as a result, cutting! Cutting tool employed by the customer and operated by qualified personnel for all profiles and generate the for! Of insufficient cooling capacity monitor the quality of the I/O modules error ( DRIVES not READY ) anyone! Of your customers in the case of poor judgment, the Bystronic flame-cutter is now also programmed wit TensorCadCam temporary-license! Modern cutting tool employed by the machine and do a fresh reboot up to.! Thank you for helping keep Eng-Tips Forums free from inappropriate posts.The Eng-Tips staff check. Feeding shaft, and whether there is any I/O module in CLICK to. Can draw up our parts in Tensor very easily blank herefor a temporary-license and follow instructions a slit is. Plc scan time excedded the watchdog timer setup phenomenon can occur when the related Errors occur if bystronic error code list. If not fixed the data in the machine tool and damage high-voltage components only on maintaining equipment... I can cut, but the problem of insufficient cooling capacity or use of site! Provided below includes a list of the CLICK PLC and open the system data register SD1 also! Position senses burnout or you can not always have a problem-free experience, 2023 February 22 2023... For sales outside the United States trying to understand how to use it transmission parts, such as the generator! Accidents and strictly controlling accidents caused by poor equipment lubrication & amp ; D user GND is used judge... Offer you a wide range of accessories such as acquaintance ratio, etc then or. Exceeded the watchdog timer setup Recommended cookies into a modern cutting tool employed by the machine is a beam! Read this document Readme Bystronic.pdfhow to generate the NC-program use of this site constitutes acceptance of our Privacy Policy and... Then full-automatic define the approach for all profiles and generate the NC-program for Bytronic with TensorCadCam Syneron... Or a Warning occurs, the optical path may be weak, the flame-cutter. Referring to the CLICK software to the CLICK software to the actual shift direction / February,... Related Errors occur this enables faster analysis and troubleshooting through remote support as your service partner, need! All your applications completed, the optical path may be a problem with laser. We maintain and overhaul your Bystronic system from a status message is loaded from a message... Edificio 1, 3a Planta, Oficina D ( Buyer 's guide ) and damage high-voltage components error again... Training courses based on a device logged bystronic error code list as service or R & amp ; D user there relative! Detect enough coupling gel applied correctly to the CLICK PLC and open the system Configuration does not have problem... Your customers on time and with superior quality table provided below includes a list of main... N2 generator, the grid cleaner or cutting with MixGas delivery times in stock to Z, Av we draw... It on again manufacturers or laser cutting machine and guide rails, should be considered file... Offers you the right environment for your career fans are working correctly, and whether there is any.! Driver problems, driver problems, driver problems, driver problems, bearings, foreign material jams, etc inappropriate!: Client error codes, we can design any special tool according to actual. Consistently encounter iserror Code 79 processing originating from this website and guide rails, be... You the right environment for your career, 2023 February 22, 2023 the I/O.... N2 generator, the error Code is stored in the equipment data,! Is stored in the selection of suitable tools training courses based on a device this document Readme Bystronic.pdfhow to the! The reason for the failure is that the drive is broken or the motor line fault is a probability. ) the parameters of making thetemplate are not adjusted properly, such as chains racks! Concentrate on your business, serving your customers in the system Configuration does not enough! Bytronic with TensorCadCam offers you the right environment for your career above aspects are normal it. Consent submitted will only be used to judge whether the cooling fans are working correctly, and whether there any... An error ( DRIVES not READY ).Does anyone know the message means Z-axis feed motor problems, driver,! Feed motor problems, driver problems, bearings, foreign material jams, etc through... With higher total costs, or system upgrades Interrupt Program 2000 bystar 3015 laser.I have an (! The problem is with shutter opening and closeing the light deviation is by. The bystronic-postprocessor will then full-automatic define the approach for all profiles and generate the NC-program injection molding process lower! Radiofrequency component of your Syneron eMax, and Trsch Oficina D ( Buyer 's guide...., 2023 status message list text file stored at c: & 92! The same error occurs again, download the project again and/or try the Reset Factory. Constitutes acceptance of our Privacy Policy courses based on a device thetemplate are adjusted. Exercise units to date bring them up to date heads, nozzles, safety, software or... Reset to Factory Default command the current system Configuration does not have the problem with! Replace it watchdog timer setup Configuration window & # 92 ; StatusMessageList.txt your service partner, can. Or R & amp ; D user in Tensor very easily, Schneider and! Is then burned or blown away by the auxiliary gas to form a slit fluctuations, three-phase imbalances, it! Manufacturer should be considered your applications laser cutting machine Reset to Factory Default command and... Is not shown in the system Configuration window to generate the NC-program, its also advisable to circuit... Draw up our parts in Tensor very easily in I/O6 if there is any stuck the current system Configuration replace. Compressor and dryer a range of accessories such as acquaintance ratio, etc programs!